A gantry, jib and mobile crane preventive maintenance schedule lists the checks and jobs done on the equipment at fixed intervals, how long each takes, and in what order of frequency, so problems are found before the gantry, jib and mobile crane fails. This page gives the schedule used in the PlantOps360 task library for gantry, jib and mobile crane, which follows common industry practice for general-purpose equipment. It is also searched for as gantry crane, goliath crane, jib crane, wall crane.
The maker’s manual and your site safety procedures always come first where they differ. Intervals set by law differ by state.
Gantry, jib and mobile crane preventive maintenance schedule and checklist
| How often | Task | Estimated time |
|---|---|---|
| Daily | Pre-use check: hook, rope, limit switches, brakes, controls and outriggers or base | 10 min |
| Weekly | Check slew or travel brakes, wheel and rail condition and anchoring | 20 min |
| Monthly | Lubricate rope, sheaves, slew ring and gearboxes as per OEM | 60 min |
| Quarterly | Inspect structure, welds and pins; check hydraulic hoses and cylinders (mobile) | 90 min |
| Half-yearly | Check rail alignment and stops (gantry); check outrigger pads and pins | 120 min |
| Annual | Thorough examination and load test by a competent person; record and certify | 480 min |
Gantry, jib and mobile crane maintenance frequency and yearly workload
At the estimated times, one gantry, jib and mobile crane needs about 108 hours of preventive maintenance a year. The biggest single job is “Thorough examination and load test by a competent person; record and certify” at 480 minutes, done annual. Multiply by the number of units you have to see the workload for your plant.
| Frequency | Tasks | Time per round | Hours per year |
|---|---|---|---|
| Daily | 1 | 10 min | 60.8 h |
| Weekly | 1 | 20 min | 17.3 h |
| Monthly | 1 | 60 min | 12.0 h |
| Quarterly | 1 | 90 min | 6.0 h |
| Half-yearly | 1 | 120 min | 4.0 h |
| Annual | 1 | 480 min | 8.0 h |
What goes wrong on a gantry, jib and mobile crane without preventive maintenance
- Brake wear
- Rope, sheave and hook damage
- Limit switch and overload device faults
- Rail, wheel and slew bearing wear
What to watch between services
- Brake condition and stopping
- Rope condition and lubrication
- Limit and overload device function
Safety and statutory notes for gantry, jib and mobile crane maintenance
Cranes must be examined by a competent person at the statutory interval and load tested as required, with certificates kept. Never defeat a limit or overload device.
Where a gantry, jib and mobile crane preventive maintenance schedule is used
This equipment is used in the industries below. Each link opens the preventive maintenance schedule guide for that industry, and the maintenance software page where we have one.
- Preventive maintenance schedule for automotive plants · maintenance software for automotive
- Preventive maintenance schedule for engineering and fabrication shops
- Preventive maintenance schedule for electronics manufacturing plants · maintenance software for electronics
- Preventive maintenance schedule for pharmaceutical plants · maintenance software for pharmaceutical · maintenance software for api bulk drugs
- Preventive maintenance schedule for chemical, fertiliser and petrochemical plants · maintenance software for chemical
- Preventive maintenance schedule for food, dairy and beverage plants · maintenance software for food processing · maintenance software for dairy
- Preventive maintenance schedule for agro, grain, edible oil and sugar plants · maintenance software for sugar and distilleries
- Preventive maintenance schedule for fmcg and consumer goods plants · maintenance software for fmcg
- Preventive maintenance schedule for packaging, paper and printing plants · maintenance software for packaging · maintenance software for paper and pulp
- Preventive maintenance schedule for plastics, rubber and polymer plants · maintenance software for plastics · maintenance software for tyre and rubber
- Preventive maintenance schedule for textile and garment mills · maintenance software for textile
- Preventive maintenance schedule for steel, foundry, forging and metal plants · maintenance software for steel and metals
- Preventive maintenance schedule for cement, glass, ceramics and building materials plants · maintenance software for cement
- Preventive maintenance schedule for mines and mineral processing plants · maintenance software for mining
- Preventive maintenance schedule for oil, gas and refinery facilities · maintenance software for oil and gas
- Preventive maintenance schedule for thermal and hydro power plants · maintenance software for power plants
- Preventive maintenance schedule for solar, wind and renewable energy plants · maintenance software for renewable energy
- Preventive maintenance schedule for warehouses, logistics and ports
- Preventive maintenance schedule for railways, metro, airports and depots
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Browse the full list of equipment preventive maintenance schedules (317 types).
Run this gantry, jib and mobile crane schedule in maintenance software
In preventive maintenance software, each row above becomes a recurring task on the asset with its checklist, time estimate and parts. Tasks can be triggered by calendar date, running hours, meter readings or production cycles, each completed task is recorded with the person and date, and a failed check can open a work order. For the method behind it, read the guide to the preventive maintenance schedule, or use the free generator to get a 12-month plan for your whole equipment list.
Build my preventive maintenance schedule (free Excel)
Frequently asked questions
How often should a gantry, jib and mobile crane be serviced?
In our schedule a gantry, jib and mobile crane has 6 tasks: 1 daily, 1 weekly, 1 monthly, 1 quarterly, 1 half-yearly, 1 annual. The biggest job is “Thorough examination and load test by a competent person; record and certify”, which is done annual. Always follow the maker’s manual where it gives a different interval.
What is included in gantry, jib and mobile crane preventive maintenance?
It covers routine checks and jobs such as “Pre-use check: hook, rope, limit switches, brakes, controls and outriggers or base”, “Check slew or travel brakes, wheel and rail condition and anchoring”, “Lubricate rope, sheaves, slew ring and gearboxes as per OEM”, up to the annual overhaul or inspection. The full list with times is in the table above.
How many hours of maintenance does a gantry, jib and mobile crane need per year?
About 108 hours per unit per year at the estimated times in our library, including the daily checks done every day. Use it to plan workload, not as a benchmark.
Is there a free gantry, jib and mobile crane maintenance checklist?
Yes. The table on this page is a ready checklist. The free preventive maintenance schedule generator turns it into a 12-month Excel schedule for your list of equipment, with monthly workload hours.