Connect sites, teams, and ERP systems on a single AI-powered CMMS and EAM platform. Standardize best practices, benchmark plant performance, and give leadership one real-time view of asset health, cost, and compliance across the portfolio.
As manufacturers grow through new lines, acquisitions, and regions, maintenance fragments. Every site runs its own spreadsheets, legacy tools, and habits, and leadership loses sight of what assets are really costing the business.
Each plant runs its own tools and spreadsheets, so data never rolls up into a single picture.
PM schedules, checklists, and failure codes differ by site, making performance impossible to compare.
Leaders can't see which plants, lines, or assets drive downtime and cost until month-end reports.
Paper records and local workarounds create audit gaps across regulated sites.
Enterprise capabilities that let corporate teams set the standard and every plant execute it, without slowing down the shop floor.
Run every site from one platform with a clear corporate, regional, and plant hierarchy.
Turn your best plant's methods into the standard for all of them.
One real-time view of availability, backlog, MTTR, and spend across the enterprise.
Apply AI across thousands of assets and years of history, not one site at a time.
See inventory across all stores and stop buying parts another plant already has.
Equip thousands of technicians, contractors, and vendors with the right access.
Your asset and maintenance data is operationally critical. PlantOps360 protects it with layered controls, complete traceability, and deployment choices that meet your data-residency and IT policies.
PlantOps360 works alongside the systems you already run, so maintenance, procurement, inventory, and finance share one version of the truth.
Fully managed, auto-updated, and live fastest. Ideal for most multi-plant rollouts.
Dedicated tenancy on AWS, Azure, or Google Cloud for stricter isolation requirements.
Installed in your own data center for full control, including air-gapped sites.
Enterprise rollouts fail when every site is configured from scratch. We prove value at one plant, turn it into a reusable template, then scale it across the network.
Configure, migrate data, and go live at one site to prove measurable value fast.
Capture hierarchies, PM plans, checklists, and KPIs as a reusable global template.
Deploy the template site by site, with local tailoring and on-site training.
Compare plants, close performance gaps, and expand AI and predictive use cases.
Enterprise maintenance is one of the largest controllable costs in manufacturing. PlantOps360 makes it measurable, comparable across sites, and steadily lower.
Every enterprise account gets a dedicated team accountable for adoption and measurable outcomes.
There is no practical limit. Enterprise plans include unlimited plants and users under site, corporate, or multi-plant licensing.
Yes. Corporate teams define global templates and KPIs, while each plant can tailor schedules, checklists, and workflows within the guardrails you set.
We offer pre-built, bi-directional integrations with SAP S/4HANA, Oracle Fusion, and Oracle EBS for assets, work orders, materials, and costs, plus open REST APIs for other systems.
Yes. Choose cloud SaaS, a dedicated private cloud on AWS, Azure, or Google Cloud, or a fully on-premise installation, including air-gapped sites.
A pilot plant typically goes live in about 6–8 weeks. Additional sites follow in waves using the template from the pilot, so each new plant goes live faster.
Yes. Audit trails, electronic signatures, and controlled document management support GMP, 21 CFR Part 11, ISO, and food-safety requirements.
How multi-plant manufacturers standardized maintenance and made results visible across their networks.
Each processing site ran maintenance its own way, with paper sanitation logs and no common KPIs.
Standardized PM templates, digital sanitation checklists, and network-wide dashboards rolled out site by site.
Paper maintenance and calibration records created audit risk across validated equipment.
GMP-ready PM schedules, digital calibration certificates, and full electronic audit trails.
Reactive maintenance on critical process equipment caused frequent breakdowns and batch losses.
Usage-based PM schedules and standardized digital checklists on every critical asset.
Talk to our enterprise team about your plants, systems, and goals. We'll map a pilot, a rollout plan, and a business case built on your numbers.