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Power Plants · CMMS & EAM

AI-Powered Maintenance Software for Power Plants

Keep generation assets reliable, safe, and available — automate preventive and condition-based maintenance and plan outages with PlantOps360.

40%less downtime
−35%breakdowns
safepermit & LOTO
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Power Plants · Live
PlantOps360
Availability
97.6%
Open work orders
24
Permits active
9
Health
91%
Downtime trend · 12 wks▼ improving
AI alert: Turbine bearing vibration trending up — schedule inspection
THE PROBLEM

Common maintenance challenges in Power Plants

Power plants run high-energy, safety-critical assets where availability and compliance are paramount.

Forced outages

Unplanned generation trips are extremely costly.

High-energy safety

Maintenance on turbines and boilers demands strict safety control.

Permit & LOTO gaps

Manual permit-to-work and LOTO tracking is risky.

Outage planning

Poorly planned shutdowns overrun and cost generation.

Paper-based records

Manual records slow compliance and reliability work.

No equipment history

Weak history undermines root-cause and reliability.

PURPOSE-BUILT

Critical equipment managed with PlantOps360

Pre-configured preventive schedules, inspection checklists, AI recommendations, predictive parameters, and digital SOPs ship ready for your industry's most critical assets. Hover any card to see failure modes, checklists, and sensors.

Healthy

Steam Turbine

Rotating Equipment
Critical30-Day PM
Hover for details
Common failures
Bearing wear
Blade erosion
Vibration
Monitor
VibrationTemperatureRPM
Recommended maintenance
Weekly inspection
Monthly lubrication
Annual overhaul
Maintenance Due

Boiler

Utility Equipment
Critical30-Day PM
Hover for details
Common failures
Tube scaling
Burner fault
Pressure valve fault
Monitor
PressureTemperatureWater level
Recommended maintenance
Daily blowdown
Monthly inspection
Annual certification
Healthy

Generator

Production Equipment
Critical30-Day PM
Hover for details
Common failures
Winding fault
Bearing wear
Cooling fault
Monitor
TemperatureCurrentVibration
Recommended maintenance
Weekly check
Monthly service
Annual overhaul
Healthy

Cooling Tower

Utility Equipment
High45-Day PM
Hover for details
Common failures
Fan bearing wear
Fill fouling
Pump fault
Monitor
TemperatureFlowVibration
Recommended maintenance
Weekly inspection
Monthly treatment
Healthy

Transformer

Electrical Equipment
Critical90-Day PM
Hover for details
Common failures
Oil degradation
Bushing fault
Overheating
Monitor
TemperatureOil quality
Recommended maintenance
Monthly inspection
Annual oil test
Healthy

Feed Pump

Rotating Equipment
Critical30-Day PM
Hover for details
Common failures
Seal leak
Bearing wear
Cavitation
Monitor
VibrationPressureFlow
Recommended maintenance
Weekly check
Monthly lubrication
Healthy

Air Compressor

Utility Equipment
High30-Day PM
Hover for details
Common failures
Oil contamination
Valve fault
Overheating
Monitor
PressureTemperatureOil quality
Recommended maintenance
Weekly drain
Monthly oil check
Quarterly service
Equipment Health Dashboard
Real-time view across your Power Plants plant
● Live data
Healthy assets
196
Critical assets
12
Running
150
Idle
22
Maintenance due
19
Open work orders
24
Upcoming PM
30
Availability
97.6%
Downtime trend▼ 18% vs last quarter
Asset health score
92of 100
THE VALUE

What PlantOps360 changes for Power Plants

PlantOps360 keeps power generation assets reliable, compliant, and available across the plant.

Generation availability

Uptime

Preventive and condition-based maintenance on turbines, boilers, and generators maximize availability.

Safety & compliance

Safety

Permit-to-work, LOTO, and complete records keep high-energy maintenance safe and auditable.

Condition-based upkeep

Reliability

Monitor vibration, temperature, and pressure to service critical rotating equipment at the right time.

Outage planning

Planning

Plan and execute shutdowns and outages with scheduled work, spares, and contractor coordination.

ONE PLATFORM

Industry-specific modules, ready on day one

Preventive Maintenance
Breakdown Maintenance
Asset Lifecycle
Calibration
Reliability Analytics
Digital Checklists
Permit to Work
LOTO
Inventory
Purchase Requests
Spare Parts
QR Code
Barcode
Mobile Maintenance
Offline Mode
Technician App
AI Assistant
IoT Integration
ERP Integration
Energy Monitoring
Document Management
AMC Management
Contractor Management
Analytics
CLOSED LOOP

The end-to-end maintenance workflow

1Equipment
2Inspection
3Issue identified
4Maintenance request
5Approval
6Work order
7Technician
8Spare parts
9Completion
10Asset history
11Analytics
PROVEN RESULTS

The impact Power Plants teams see with PlantOps360

0%
Reduction in downtime
0%
Lower maintenance cost
0%
Higher technician productivity
0%
Increase in asset life
0%
PM compliance
0%
Reduction in breakdowns
0%
Audit readiness
0%
Energy savings
COMPLIANCE

Built for Power Plants compliance

PlantOps360 supports power-sector safety and environmental compliance. Digital records, electronic approvals, complete audit trails, and searchable maintenance history make every audit a non-event.

ISO 55001ISO 14001ISO 45001IEC StandardsPSM
Customer story · Power Plants

“Condition-based maintenance and digital permits kept our units available and our teams safe.”

PW
Maintenance Head
Independent Power Producer
Challenge

Forced outages from rotating-equipment failures and manual permit tracking created cost and safety risk.

Solution

Implemented PlantOps360 with condition-based maintenance, digital permit-to-work/LOTO, and outage planning.

40%less downtime
−35%breakdowns
0safety incidents
WHY PLANTOPS360

A generation ahead of traditional CMMS

Traditional CMMS
Reactive, fix-on-failure maintenance
Paper forms and spreadsheets
Manual scheduling and guesswork
No analytics or live insight
Desktop-only, office-bound
Generic, one-size-fits-all software
PlantOps360
AI-driven maintenance
Fully digital records & e-signatures
Automated scheduling & AI recommendations
Real-time dashboards & BI
Mobile + offline for the plant floor
Industry templates ready on day one

Power Plants maintenance software — questions

Yes. PlantOps360 offers certified, bi-directional integration with SAP S/4HANA, Oracle EBS, Oracle Fusion, and other ERPs, plus REST/OData APIs to sync assets, materials, and financials in real time.
Yes. The offline-first mobile app lets technicians create and close work orders, run inspections, count inventory, and open documents with no connection — everything syncs automatically when back online.
Yes. By connecting sensors and IoT gateways, PlantOps360 monitors parameters like vibration, temperature, and pressure, and its AI engine predicts failures and raises work orders before breakdowns occur.
Yes. Calibration schedules, certificates, digital checklists, electronic approvals, and complete audit trails keep your Power Plants operation continuously audit-ready.
Yes. The energy management module captures meter readings, monitors consumption, sets alerts, and analyzes usage to reduce cost and support sustainability reporting.
Because PlantOps360 ships with ready-to-use Power Plants templates, schedules, and checklists, most plants go live in weeks, not months, with guided onboarding and data import support.
Yes. PlantOps360 supports structured import of your existing asset hierarchy, equipment history, spares, and documents so you start from your real data on day one.

Ready to modernize maintenance in Power Plants?

Book a personalized demo and see how PlantOps360 reduces downtime, improves reliability, and maximizes production efficiency.

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