Measure OEE — then fix the losses behind it
PlantOps360 calculates availability, performance and quality for every machine and line, shows where production time is lost, and turns each loss into a maintenance work order — so OEE goes up and downtime comes down.
Stop guessing where production time goes
Most plants know they lose time. Few can say how much, on which machine, or why. OEE puts one honest number on it — and PlantOps360 links that number to the maintenance work that moves it.
Higher OEE
Customers report double-digit OEE gains once every stop has a reason, an owner and a fix.
Less downtime
Find the repeat causes behind breakdowns and slow repairs, and fix them at the root.
Less scrap and waste
See start-up and production rejects by machine and shift, and act before quality drifts.
Higher availability
Turn every breakdown into a work order with history and spares attached, so repairs finish sooner.
One honest number
Availability × performance × quality gives each machine, line and plant a single score you can trust and compare.
Built for TPM programs
OEE is TPM's main measure of success. Track it next to planned maintenance, checklists and failure records.
From machine signal to work order
A complete OEE workflow inside PlantOps360 — from raw counts and stops to the work order that fixes the cause.
Machine and operator data
Capture counts and run status from PLCs, sensors and IIoT gateways, plus stop reasons logged by operators on the mobile app.
Automatic OEE calculation
Availability, performance and quality calculated per machine, line, shift and plant, with the same formula everywhere.
Live OEE dashboards
Live OEE by machine, line and plant with trends and top losses, next to MTBF, MTTR and PM compliance.
Downtime and loss tracking
Reason codes mapped to the six big losses, with a Pareto of what costs you the most production time.
Loss to work order
Raise a work order straight from a loss, with asset history, spare parts and checklist attached.
AI loss insights
AI flags abnormal machine behavior and repeat losses, and points to the likely cause from your failure history.
How OEE tracking works in four steps
Capture
Stream counts and run status from your machines, and let operators log stop reasons on the mobile app.
Measure
Availability, performance and quality are calculated automatically, and every loss is tied to its machine, line and shift.
Act
Raise a work order from the loss with history, spares and checklist attached, and assign it.
Improve
Record the cause in failure records and Why-Why, then watch OEE and downtime move.
Built for plants where machine time sets the output
OEE matters most on the lines and machines that set the pace of production, where every lost hour hits both output and maintenance cost.
Stop guessing. Start recovering lost time.
Most plants swing between end-of-shift estimates and standalone tools that stop at a chart. OEE inside your CMMS closes the loop: you measure the loss and fix it in the same system.
Totals arrive days late.
Shows the loss — and stops there.
Measure, assign, fix, verify.
See the six big losses behind every lost hour
PlantOps360 sorts every stop and slow-down into the six big losses of TPM, so you can see which ones cost the most — by machine, line and shift.
The data behind every OEE number
Planned time, downtime, cycle time and counts — captured automatically from machines or entered by operators.
The numbers production and maintenance teams care about
“Standardized maintenance across our plants lifted OEE and cut breakdowns on our fastest lines.”
Frequently asked questions
See where your plant is losing production time
Book a demo and we'll show OEE on a line like yours — from the first stop to the work order that fixes it.