NEWPlantOps360 AI Copilot is here — auto-draft work orders & surface answers from your plant data. See what's new →
Product Industries Pricing Blog Support Center For Enterprises Support
AI AT THE CORE

Every workflow, made intelligent

PlantOps360 embeds AI across the maintenance workflow — drafting work orders, answering questions from your data, and turning documents and history into action.

Draft, prioritize & assign in seconds

Describe the problem in plain language and the copilot writes the work order, suggests parts and procedures, and assigns the right technician.

Natural-language work orders
Smart technician assignment
Suggested parts & SOPs
Auto-filled failure codes
3xfaster creation

Ask your plant data anything

Skip the report builder. Ask a question in plain English and get charts, trends, and a written summary in return.

Natural-language analytics
Auto-surfaced trends & outliers
Narrative report summaries
Shareable insight cards
24/7insight on demand

Find the exact procedure instantly

Semantic search reads across every manual, SOP, and drawing so technicians find the right step — even offline.

Semantic manual search
Summarized SOPs & instructions
Context-aware suggestions
Linked to work orders
10k+documents indexed

Turn failure history into fixes

The assistant analyzes past work orders and failure records to surface likely causes and recommend the fix that worked before.

Pattern analysis across history
Ranked probable causes
Recommended corrective actions
Reusable resolution playbooks
−45%repeat failures

Generate checklists in one click

Give the AI an asset or task and it drafts a complete inspection checklist or SOP from your standards and manuals.

Auto-drafted checklists
Standards-aware steps
Multi-language output
One-tap assign to jobs
90%less prep time
ONE PLATFORM · 14 MODULES

Every module, measurable ROI

From maintenance to energy, each PlantOps360 module is built to pay for itself — cutting downtime, cost, and risk while giving teams back their time.

−30%faster decisions
Dashboard & KPIs

See plant health at a glance

Real-time KPIs, cost & budget, and asset-health snapshots put every decision on live data.

MTTR & MTBFCost & BudgetFailure Trends
−40%breakdowns
Maintenance

Cut unplanned downtime

Preventive & breakdown orders, QC tasks, and mass confirmation keep the whole team ahead of failure.

PM OrdersQC TasksOperation Assignment
+20%asset life
Equipment (EAM)

Extend every asset's life

Track utilization, criticality, AMC, and disposal across the full equipment lifecycle.

UtilizationCritical EquipmentAMC
−25%inventory cost
Materials & Inventory

Never run out — or overstock

Forecasting, low-stock alerts, and cycle counts right-size spares and free up working capital.

ForecastingLow-Stock AlertsGate Pass
100%traceable
Transfer

Move stock & assets, fully traced

Material and equipment transfers with complete, auditable chain-of-custody across sites.

Material TransferEquipment Transfer
10k+docs indexed
DMS

Right document, right now

Deep search, assigned documents, and audit trails put every manual and SOP one tap away.

Deep SearchAudit TrailCategories
40+reports
BI Reports

Decisions backed by live data

A dynamic library of configurable Power BI reports, tailored to every role and plant.

ConfigurablePower BIRole-based
+35%compliance
Checklist Management

Standardize every job

Template masters, assignments, and execution records make quality repeatable and provable.

TemplatesAssignmentsExecution
0missed cals
Calibration

Stay compliant & audit-ready

Schedules, certificate repository, and vendor calibration mean zero missed due dates.

SchedulesCertificatesVendor Cal
−15%energy cost
Energy Management

Cut energy spend

Meter masters, shift readings, alerts, and analytics turn utilities into a managed cost.

Meter MasterReadingsEnergy Alerts
0-codeto deploy
Form Builder

Capture any data, no code

Build forms and collect structured field data in minutes — no developers required.

FormsForms DataDrag & drop
24/7monitoring
Reminders & Alerts

Never miss a renewal

Expiration reminders and real-time notifications keep certifications, AMCs, and tasks on track.

Expiration ReminderNotifications
Plus the essentials that keep everything running:User & RolesPlant ManagementMastersRaise Ticket
Maintenance

Preventive & corrective maintenance, in one flow

Schedule work before assets fail and respond fast when they do — every request, order, and confirmation tracked in a single loop that keeps your plant running.

Plan ahead

Preventive Maintenance

Time- and usage-based schedules generate PM orders automatically, so critical assets are serviced before they ever fail.

Auto-generated PM schedules & orders
Meter / usage-based triggers
Recurring checklists & QC tasks
Calibration & AMC due tracking
−40%unplanned breakdowns
Respond fast

Corrective Maintenance

Capture breakdowns the moment they happen, auto-prioritize by criticality, and assign the right technician with parts and SOPs attached.

One-tap breakdown requests
Priority & criticality routing
Failure records & root-cause capture
Mass time confirmation & labor logs
−45%mean time to repair
One closed-loop workflow
RequestPlan & assignExecuteConfirm & QCAnalyze
EAM

Asset Management

Efficiently manage and track all your assets with features that improve visibility and control — and follow each one through its entire lifecycle.

Know more
Asset Hierarchy Visualization
Easily navigate through and understand the structure of your assets.
Barcode / RFID Scanning
Quickly scan barcodes or RFID tags to retrieve asset details instantly.
Asset Movement and Transfers
Easily relocate assets across different sites or assign them to the right teams.
Asset lifecycle
Every asset, managed end to end — across 10 connected stages
Continuous cycle
Plan & Acquire
01–04
01Requirement Planning
Plan the need
02Acquisition
Procure / lease
03Installation
Deploy & discover
04Integration
Connect systems
Operate & Maintain
05–07
05Allocation
Assign to user
06Operation
Active use & monitoring
07Maintenance
Servicing / calibration
Renew & Retire
08–10
08Reassignment
New user allocation
09Decommission
End-of-life planning
10Retire
Recycle / disposal
Inventory

Inventory Management

Simplify inventory processes with accuracy, speed, and complete control — one connected system from goods-in to consumption.

Know more

Warehouse

Manage storage locations, bins, and stores across every site.

Parts

Maintain a complete spare-parts catalogue with live stock levels.

Cycle Count

Run periodic and physical counts to keep inventory accurate.

Stock Ledger

Track every stock movement, transaction, and running balance.

Gate Pass

Control inward and outward material with returnable gate passes.

Purchase

Raise and track procurement end to end — from request to receipt.

Stock RequestPurchase RequestPurchase OrderMaterial Receipt Note
Inventory transactions

Inventory Transfers

Manage all types of inventory flows with flexible, customized transfer options.

On Hand Availability
Material Transaction Form
Material Location to Location Transfer
Material Sloc to Sloc Transfer

Inventory Issue & Returns Processing

Optimize your inventory with seamless issue, return, and putaway solutions.

Maintenance Order Issue & Return
Production Order Issue & Return
Account Issue & Return
PO Return and Putaway
PO Receipts
Physical Inventory Count
DMS

Document Management System

Centralize and streamline all your maintenance-related documents for quick access and enhanced collaboration.

Safeguard your documents in a centralized, secure digital repository.
Track revisions and maintain a history of document updates.
Define user roles and permissions to ensure secure and controlled access to sensitive files.
Quickly locate documents using advanced search filters, tags, and metadata.
Enable teams to share, review, and update documents seamlessly.
Access critical documents even without an internet connection via the mobile app.
Set expiration dates for compliance documents and receive alerts for renewals.
Storage
Security & Access
Annotations
Check-in / Out
Version Control
Audit Trails
Document Management System

Document Categories

Organize and manage a wide variety of documents critical to maintenance and operations.

Know more
Work Order Details & Instructions
Equipment Manuals & Specifications
Maintenance History & Logs
Safety Procedures & Guidelines
Inspection and Audit Reports
Parts & Materials Requirements
Photos and Diagrams
Vendor or Supplier Documents
Work Order Approvals & Authorizations
Time Logs & Labor Records
Completion and Verification Documents
Cost Estimates & Budgeting
Compliance Documents
Quality Control and Testing Reports
Customer or Client Documentation
Risk Assessments & Failure Reports
Contracts and Service Agreements
Training Materials and SOPs
Environmental Compliance Reports
Warranty and Guarantee Documents
Incident Reports and Root Cause Analyses
Offline-first mobile

Offline-First Mobile App

Stay productive on the go with our robust mobile app, designed for full offline functionality.

Tag / Scan Assets and Inventory
Use barcode or RFID technology for quick data capture.
Offline Work Order Management
Create and manage work orders, tasks, labor, and equipment usage — log timesheets and attach documents.
Offline Inventory Counting & Tracking
Ensure accurate inventory updates, even without internet access.
Integrated Document Management
View and attach documents directly from the app.
Real-Time Notifications
Stay updated on assigned tasks and get alerts for pending approvals.
Work OrdersOffline
3 open · 1 due today
CRITICALWO-2041
Bearing noise — Pump P-102
Utilities · Bay 3
HIGHWO-2044
Calibrate pressure gauge PG-8
Boiler House
PLANNEDWO-2050
Monthly PM — Conveyor C-7
Packaging Line
AI suggests: replace bearing on Pump P-102 within 5 days.
Enterprise-ready

Integrated with Enterprise ERPs

Bi-directional, certified integrations keep your ERP, asset, and financial data in perfect sync.

SAP S/4HANA

Seamlessly integrated with SAP S/4HANA, this system ensures real-time insights and streamlined workflows, enabling efficient resource allocation and maximized asset performance.

Oracle Fusion

Leverages real-time data synchronization and automated workflows to enhance efficiency, with precise resource allocation through predictive analytics and asset performance optimized via AI-driven insights.

Oracle EBS

Enhance your plant maintenance, asset management, and inventory control with a robust solution integrated with Oracle E-Business Suite.

Maintenance overview
Last 12 weeks
Power BI
Uptime
98.6%
MTTR
2.4h
Reporting & analytics

Power BI Reporting & Analytics

Make informed decisions with powerful reporting tools.

Configurable Reports
Customize reports to fit your specific goals and operational priorities.
40+ Pre-Defined Reports
Access a wide array of ready-to-use reports for faster insights.
No-code

Custom Form Builder

Create, distribute, and manage data collection with our powerful Custom Form Builder — designed for flexibility, control, and efficiency.

No-Code Form Creation

Design and publish custom forms without writing a single line of code.

Drag-and-Drop Interface

Add fields like text, dropdowns, dates, checkboxes, file uploads, and more with a user-friendly builder.

Shareable Form Links

Instantly generate shareable links to distribute forms to teams, partners, vendors, or customers.

Use cases
Asset inspection checklistsEquipment handover formsSafety incident reportingVendor onboardingQuality control auditsCustom maintenance request formsEmployee or contractor feedback
Case Studies

Enhancing plant maintenance efficiency with data-driven solutions

Compliance
SP
Shamrock PharmaChemi
Pharma & Chemical

Paperless, audit-ready maintenance and calibration records kept validated equipment compliant while cutting unplanned downtime across the plant.

99%PM compliance
PlantOps360
UR
Unimark Remedies
Pharmaceutical

Preventive maintenance schedules and digital checklists on critical process equipment reduced breakdowns and protected every batch.

−40%breakdowns
Reliability
JB
Jupiter Biolabs
Biotech

Condition monitoring and calibration management kept lab and process instruments within tolerance and always audit-ready.

100%audit-ready
Quality
RP
Regent Plast
Plastics

Cycle-based tooling maintenance and stable process parameters cut scrap and kept injection-molding machines running.

−30%scrap
PlantOps360
CL
Corvi LED
Electronics

Calibration and cleanroom maintenance held tight tolerances on SMT lines, protecting first-pass yield and IPC compliance.

98%first-pass yield
PlantOps360
OG
Olam Group
Food & Agri

Standardized preventive maintenance and digital sanitation records across sites lifted OEE and simplified food-safety audits.

+14%OEE
Reliability
RL
Rolex Lanolin
Specialty Chemicals

Condition-based maintenance on pumps, reactors, and compressors prevented unplanned shutdowns across the continuous process.

−35%downtime

Result
Modules used
The challenge

The solution

Outcomes

Partners
Oracle
Certified Partner
SAP
Certified Partner
SEE IT ON YOUR PLANT DATA

Ready to streamline your plant maintenance?

Book a 30-minute demo and see how PlantOps360 turns your work orders, assets, and downtime data into an AI-driven advantage.

Offline-first mobileGuided onboardingSAP & Oracle ready
PlantOps360

See PlantOps360 on your plant data

Book a 30-minute guided walkthrough tailored to your maintenance operations.

Personalized to your assets & workflows
See AI work orders & BI live
No commitment — bring your questions
Your details stay private. No spam, ever.